Champion Inks® Athletic Polyester Plastisol Ink – 5 Gallon – For 100% Polyester & Performance Fabrics
Engineered for elite performance wear and active apparel.
Champion Inks® Athletic Polyester Plastisol Ink is a high-stretch, low-cure, phthalate-free formulation designed for polyester, Spandex, and performance fabrics. This ink delivers maximum bleed resistance, superior adhesion, and vibrant, durable prints that stay soft and flexible even under extreme movement—perfect for sports uniforms, activewear, and technical garments.
With a cure temperature of 280°F–300°F (137°C–148°C), it prevents dye migration and fabric scorching, ensuring crisp, professional results with a smooth, soft-hand finish on dark polyester and synthetic fabrics.
Key Features & Benefits
-
Vibrant, High-Opacity Colors – Delivers rich, eye-catching prints even on dark polyester.
-
Creamy, Smooth Texture – Ensures consistent, even ink coverage for flawless results.
-
Extra Bleed Resistance – Prevents color migration on sublimated and high-pigment fabrics.
-
Soft-Hand Finish – Lightweight and flexible for maximum comfort and wearability.
-
Low Cure Temperature – Cures at 280°F–300°F to protect heat-sensitive materials.
-
Superior Stretch & Flexibility – Designed to move with athletic fabrics without cracking.
-
Fast Flash Times – Improves production speed and efficiency.
Recommended Applications
- 100% Polyester (including moisture-wicking and performance fabrics)
- Spandex & Lycra (activewear and stretch garments)
- Dark Polyester Garments (sublimated, sports, and high-pigment materials)
Technical Specifications
-
Ink Type: Super Polyester Plastisol
-
Viscosity: Medium-bodied for smooth, even application
-
Opacity: High – formulated for dark polyester & synthetics
-
Curing Temperature: 280°F–300°F (137°C–148°C)
-
Flash Time: 210°F (99°C) for 3–5 seconds
-
Shelf Life: 12 months from manufacturing date
Screen Printing Guidelines
-
Mesh Count: 86–160 for standard prints; 200+ for fine detail.
-
Stencil: Water-resistant emulsion.
-
Squeegee: 65–75 durometer, sharp edge for clean details.
-
Curing: Fully cure at 280°F–300°F for long-lasting prints.
-
Clean-Up: Use Champion OPTIWASH™ 125 Ink Remover for easy cleanup.
Storage Recommendations
- Store between 65–90°F (18–32°C) in a cool, dry environment.
- Avoid extreme temperatures and direct sunlight.
- Seal tightly and use within 12 months for best performance.
Safety & Compliance
-
CPSIA Compliant – Lead content <300 ppm, phthalates <0.1%.
-
Prop 65 Compliant – Safe for apparel applications.
-
Phthalate-Free and eco-conscious formulation.
- Use gloves and eyewear; maintain proper ventilation.
Available Packaging Options
- Pints • Quarts • Gallons • 5-Gallon Containers • 30-Gallon • 55-Gallon • 220-Gallon Totes
Pantone Matching Available
Need a custom color? Champion Inks® offers Pantone and competitor color matching for precise branding and specialty applications.
Why Printers Choose Champion Inks®
Athletic Polyester Plastisol Ink is the professional standard for polyester, Spandex, and performance apparel printing. Combining low-temperature curing, high opacity, and elite stretch performance, it guarantees vibrant, flexible, and durable prints that meet the demands of athletic and activewear production.
Champion Inks® — engineered for performance, built to last.
