Champion Inks® Athletic Polyester Plastisol Ink Colors – Gallon – 100% Polyesters
Low-cure performance color system for polyester and stretch fabrics.
Champion Inks® Athletic Polyester Series is engineered for maximum stretch, bleed resistance, and low-temperature curing. Designed for modern activewear and sublimated polyester, this high-opacity plastisol ensures clean, vibrant, long-lasting prints that flex naturally with the garment without cracking or losing color brilliance.
Key Features & Benefits
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Vibrant, High-Opacity Colors – Rich, saturated tones for polyester and stretch fabrics.
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Extra Bleed Resistance – Prevents dye migration on dark or sublimated garments.
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Low-Cure Temperature (280–300°F) – Protects sensitive fabrics from scorching or shrinkage.
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Creamy Texture – Smooth laydown with minimal buildup on screen.
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Superior Stretchability – Moves seamlessly with the fabric; ideal for athletic wear.
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Soft-Hand Finish – Lightweight, comfortable, and durable feel.
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Fast Flash – Reduces downtime and speeds up high-volume production.
Recommended Applications
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100% Polyester – Moisture-wicking and performance-grade materials.
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Spandex / Lycra® – Stretch activewear and compression garments.
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Dark or Sublimated Fabrics – Sports uniforms and pigment-heavy poly blends.
Technical Specifications
| Ink Type |
Athletic Polyester Plastisol |
| Viscosity |
Medium-bodied for smooth and controlled flow |
| Opacity |
High – engineered for dark synthetics |
| Cure Temperature |
280–300°F (137–148°C) |
| Flash |
~210°F (99°C) · 3–5 sec |
| Shelf Life |
12 months from manufacturing date |
Screen Printing Guidelines
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Mesh Count: 86–160 for general prints; 200+ for fine detail.
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Stencil: Water-resistant emulsion.
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Squeegee: 65–75 durometer, sharp edge for precise laydown.
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Curing: Fully cure at 280–300°F (137–148°C) to prevent bleed and maintain flexibility.
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Clean-Up: Use Champion OPTIWASH 125 for fast, efficient cleanup.
Storage Recommendations
- Store between 65–90°F (18–32°C) in a dry, shaded environment.
- Keep containers sealed when not in use.
- Use within 12 months for best results.
Safety & Compliance
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CPSIA Compliant – Lead <300 ppm; Phthalates (DBP, DEHP) <0.1%.
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Prop 65 Compliant – Apparel-safe and environmentally responsible.
- Use gloves, eye protection, and proper ventilation during printing and curing.
Packaging Options
- Pints • Quarts • Gallons • 5-Gallon • 30-Gallon • 55-Gallon • 220-Gallon Totes
Pantone® Matching Available
Need exact color matching? Champion Inks® Pantone and competitor match service provides precision for any production requirement.
Why Champion Inks® Athletic Polyester?
Professional screen printers choose Champion Inks® Athletic Polyester Plastisol for its low-cure temperature, superior bleed resistance, stretchability, and unmatched color brilliance. From uniforms to performance apparel, it delivers dependable, production-grade performance on every press run.
