Champion Inks® High Opaque Plastisol Ink – Gallon
Maximum coverage, minimal passes.
Developed for professionals demanding rich, durable prints, Champion Inks® High Opaque Plastisol Ink delivers exceptional opacity and smooth, low-tack flow across cotton, blends, and light polyester. This high-performance, phthalate-free ink ensures consistent color, soft hand feel, and long-term wash durability — perfect for dark garments and precision detail printing.
Key Features & Benefits
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High Opacity Formula – Bold coverage on dark fabrics with fewer print strokes.
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Smooth, Creamy Texture – Excellent flow and detailed edge definition.
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Soft-Hand Finish – Flexible and comfortable on finished garments.
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Bleed-Resistant – Minimizes dye migration on polyester and blended materials.
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Wash-Durable – Retains color and flexibility after multiple washes.
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Low-Tack Performance – Ideal for fast manual and automatic press operation.
Recommended Applications
- 100% Cotton
- 50/50 Cotton-Polyester Blends
- Light Polyester (test for migration before production)
Technical Specifications
| Ink Type |
High Opaque Plastisol |
| Viscosity |
Medium-bodied, creamy flow |
| Opacity |
High (optimized for dark & light garments) |
| Flash |
250°F (121°C) · 3–5 sec |
| Full Cure |
320–330°F (160–165°C) |
| Shelf Life |
12 months from manufacturing date |
Screen Printing Guidelines
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Mesh Count: 110–160 for solid coverage; 200+ for fine details.
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Stencil Type: Water-resistant emulsion.
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Squeegee: 65–75 durometer; moderate pressure.
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Curing: Ensure ink film reaches 320–330°F (160–165°C) throughout.
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Clean-Up: Use Champion OPTIWASH 125 or equivalent ink remover.
Storage & Handling
- Store between 65–90°F (18–32°C); avoid sunlight and heat.
- Keep containers sealed to maintain consistency and prevent contamination.
Safety & Compliance
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CPSIA Compliant – Lead <300 ppm; Non-phthalate formulation.
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Prop 65 Compliant – Safe for apparel printing applications.
- Wear gloves and safety glasses; ensure adequate ventilation.
Available Packaging
- Pints • Quarts • Gallons • 5-Gallon Containers
- 30-Gallon • 55-Gallon • 220-Gallon Totes
Why Choose Champion Inks® High Opaque Plastisol?
Trusted by professional print studios, Champion Inks® High Opaque Plastisol provides unmatched color intensity, superior coverage, and production efficiency. It’s the go-to ink for bold, lasting prints on cotton, blends, and polyester — all with a smooth, soft-touch finish.
